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Monorail Overhead Conveyor Powder Coating Production Line for Coating System

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Powder Coating Booth [10]
Powder Coating Line [109]
E Coating Line [6]
Wet Paint Booth [3]
Automotive Paint Booth [1]
Liquid Painting Line [7]
Conveyor System [18]
Pretreatment Spray System [8]
Dipping Pretreatment Line [6]
Powder Supply Center [6]
Cyclone Recovery System [7]
Automatic Reciprocator [6]
Powder Coating Filters [3]
Drying Oven [3]
Spray Guns [6]
Curing Oven [5]
Heat Exchanger [6]
Filter Press [2]
Powder Coating Powder [4]
Regenerative Catalytic Oxidation [4]

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Monorail Overhead Conveyor Powder Coating Production Line for Coating System

Certification : ISO, CE

Place of Origin : China

Brand Name : CHG

MOQ : 1 set

Price : Negotiable

Packaging Details : Varies depending on the design

Delivery Time : Varies depending on the design

Payment Terms : L/C, D/P, T/T, Western Union, MoneyGram

Supply Ability : 10 sets per year

Model Number : AC-05

Condition : New

Method Type : Automatic

Package Size : 20000.00cm * 200.00cm * 400.00cm

Package Gross Weight : 100000.000kg

Customization : Available

Warranty : 1 Year

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Powder Coating Production Line for Electric Control Cabinet Chassis

This powder coating production line is specifically designed to coat sheet metal parts of various sizes and shapes used in electric control cabinet chassis. The spray booth is constructed from PP (polypropylene) material, ensuring excellent chemical resistance and durability. The spraying method combines automatic gun spraying with supplementary manual coating, providing precision and flexibility for complex geometries.

Key Features:

Spraying Method: Integrates automatic gun spraying for efficiency and consistency, complemented by manual coating for detailed areas.
Conveyor System: Utilizes a monorail overhead conveyor system to transport parts smoothly through the coating process.

This setup ensures high-quality finishes on all sheet metal components, combining automation with manual expertise to meet the specific requirements of electric control cabinet chassis production.

Production Line Workflow

Hanger Stop & Elevator Down: The hangers stop, and the elevator descends to assist in manual hanging of the workpieces.
Pre-Spray Treatment: Workpieces step through each station where they pause for spraying and cleaning. This ensures thorough pre-treatment at every point.
Moisture Drying: Workpieces accumulate in a designated area for moisture drying, ensuring all surfaces are dry before proceeding.
Manual Spray Room: Workpieces temporarily stop as they enter the manual spray room for precise manual coating.
Automatic Spray Booth: In the automatic spray booth, workpieces move continuously at a speed of 1.0-1.5 meters per minute. This stage combines automatic spraying with supplementary manual spraying for comprehensive coverage.
Powder Solidification: Workpieces are accumulated obliquely for optimal powder solidification, ensuring a durable and uniform finish.
Natural Cooling: The workpieces stop to undergo natural cooling, stabilizing the coating and preserving its integrity.
Transport to Assembly Area: Once cooled, the workpieces are transported to the assembly area for further processing or packaging.
Elevator Down & Manual Picking: Finally, the elevator descends again to assist in the manual picking of finished workpieces, which are then prepared for shipment or additional assembly steps.

The Process of Powder Coating Line:

1. Surface Preparation:	The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces.
2. Pre-Treatment:	After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance.
3. Drying:	Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish.
4. Powder Coating Application:	The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly.
5. Powder Curing:	After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish.
6. Cooling:	Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance.
7. Quality Inspection:	After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards.

Monorail Overhead Conveyor Powder Coating Production Line for Coating System

Monorail Overhead Conveyor Powder Coating Production Line for Coating System Images

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